Piezo Motor Drives

There are two main Piezo Motor Drives we offer based on Piezo technology.

Ultrasonic Piezo Motor Drive

Piezoelectric Inertia – Operating Principle

Piezo Inertia drives offer a relatively high holding force with virtually unlimited travel range. They utilize the stick-slip effect (inertia effect) which continuously feeds the runner. The operating frequency of more than 20 kHz enables the runner to be driven at velocities in excess of 5 mm/s.

A Piezo Inertia drive uses a single piezoelectrical actuator controlled by a modified sawtooth voltage that is generated by the electronics of the drive. The actuator expands slowly which moves the runner. Due to its inertia, the runner is unable to follow the fast contraction of the actuator and hence, remains at its position.

Tangential Drive

The drive element is mounted on the side of the runner which can create either a linear or rotary motion. Further, this also enables the stage to have a compact design. Linear and rotation stages are possible with a width of just over 20 mm and a height of only 10 mm, in conjunction with suitable incremental encoders. If you opt for open-loop operation without sensors, this will allow for an even smaller stage.

Shift Drive

The Shift Drive (or rod drive) has a compact design and based on the principle of the runner feeding through a hole in the actuator which provides a large coupling surface between the piezoceramic actuator and runner. This results in a relatively high holding force of up to 10 N.

PiezoMike Drive

PiezoMike actuators expansion have a rotary motion of a claw, as in comparison to direct drives. As the claw clamps onto the fine-thread screw, the resulting motion enables the screw to turn. Due to the thread reduction it is possible to generate high holding forces up to >100 N at feed forces of >22 N.

PiezoMike Linear Actuator
The principle behind PiezoMike Drive Linear Actuator

Piezo Inertia Characteristics

Silent and Energy-Saving

The inertia drives works silently at its maximum operating frequency of 20 kHz. The drive has a self-locking mechanism when at rest and holds the position with maximum force. Furthermore, there is no current required and heat is not generated either. Therefore, it is particularly suitable for battery-operated, mobile applications where low load cycle values are needed. Depending on the drive type the piezo voltage also varies with under 48V for tangential drives and up to 100 V for rod drives.

Control

Piezo inertia drives are based on a single actuator solution, and as control is simple integration into existing circuitry is possible.

Diagram of inertia drive travel range
Characteristics of the stick and slip phase of an inertia drive

Ultrasonic Piezomotors – Operating Principle

  • Offers both linear and rotary motion
  • In principle unlimited travel ranges
  • Easy mechanical integration
  • Holding force up to 15 N, holding torque up to 0.3 Nm
  • Velocity to 500 mm/s and resolution up to 2 nm

In general, motor-spindle combinations convert the rotary motion of the motor into linear motion causing a delay in response time, due to the backlash between the mechanical components. We are however able to offer solutions that generate linear motion directly, with greater stability and less inertia, with the PILine®.

PI Piezo Motor Open-loop Velocity Force
Open-loop velocity over active force at maximum motor output
PI Piezo Motor Scanning frequency
The Scanning frequency of a Piezo Motor from Physik Instrumente

These drives dispense with the mechanical complexity of classical rotary motor/gear/spindle combinations that benefits reliability and can be very susceptible to wear, especially in miniaturized systems.

The central part is a piezo actuator which via a coupling element is pre-tensioned against a movably guided runner. The piezoceramic actuator is exposed to ultrasonic vibrations with a high-frequency AC voltage between 100 and 200 kHz. Relative to the runner, it has a periodic diagonal motion of the coupling element during the actuators deformation. These piezo motor drives are able to achieve motion of a few nanometers per cycle, and high frequencies lead to high velocities.

Nanometer resolution

When the runner of the inertia drive moves, it behaves in the same way as a classical piezoceramic actuator during the slow control phase (stick phase). By varying the applied voltage, the actuator can take any position and will achieve the high motion resolution that is characteristical for piezo ceramics.

A combination with an incremental encoder for measuring the position, one is able to achieve high positioning accuracy and repeatability over long travel ranges.

Drive Principle of PILine® Piezomotors

Piezo Motor Features

The piezo motor drive has a self-locking mechanism when at rest and powered down. This is due to the fact that the piezoceramic actuator is preloaded against the runner. As a benefit, in no power consumption, no heat generation and is ultimately able to keep its position mechanically stable. Applications with a low duty cycle that operates with a battery or is heat sensitive will benefit from this technology.

Service Life and Reliability
Service Life and Reliability
The piezoceramic actuator's motion is based on crystalline effects and will not be subject to any wear. There will however be friction effects from the coupling to the runner. Travel distances of over 2 000 km or a MTBF of 20 000 hours can be achieved depending on the operating mode.
Dynamics in Use
Dynamics in Use
The piezo ceramics have a direct-driven, robust design with fast response times enables for very fast start/stop and can achieve velocities up to several 100 mm/s.
Low Profile
Low Profile
The benefits of the small design height of the PILine® drives becomes apparent with positioning systems for microscope cross tables (with a 25 mm height), as it has a consistently flat design without spindle channels or flanged motors.
High-resolution motion at a low constant speed
High-resolution motion at a low constant speed
The demand for faster scanning speeds or greater throughputs characterizes only some of the applications in microscopy. Others demand high-resolution motion at low, constant speeds. Our piezo motor stages can be equipped with specially developed "PIOne sensors". This sensor can achieve resolution in the range of single nanometers. Special control and regulation processes then provide constant speeds in the range of single encoder counts per second.
Piezo Motors Suitable for all Applications
Piezo Motors Suitable for all Applications
Our Piezomotors have vacuum compatible capabilities and are suitable for operation under strong magnetic fields. For this purpose, special versions of the drives are available.

Find out more

Browse our Motion Control Products, and read more about the other technology drives. Are still uncertain if or even which Piezo Motor Drives will meet your specifications? Get in touch with us so we can help you evaluate the use of this or any other technology base for your application

* This page is a rendition from our Supplier, Physik Insturmente GmbH, Piezo Inertia Drives and Ultrasonic Motor Drives.